Here's what I'm thinking so far:
per the above website:
bb is 22"x60"
inside railings are 16"
little bb is 18"x48"
I want to make 2. (anyone what my old really heave ironing board that is wider than normal in exchange for their lighterweight smaller one? must be local I'm not going to ship that hunk of metal)
My ironing board that I'm planing on using (looking for a second & third one to fall in my lap for free) is 54" x 14.5"
BRAINSTORMING:
Plywood comes in 4x8 sheets (according to one source)
so I can either go with plywood cut to 5' and then in half so I end up with 3 pieces. 2-5'x2 and 1-4'x2' hummm that seems like I'll get 2 big boards and a little board equivilant out of 1 piece of plywood. If I understand correctly some places offer the first cut free and you have to pay for cuts after that with the aformentioned I'd have to pay for one cut.
OR see if they have some other wood that is 22/24" wide humm
the laths aka 1"x2" (dh wants 2x2's 'cause they are easier for him to drill into and he knows that he's going to end up the designated maker kwim?) boards I'm thinking stay with the 16" inside railings that bb has established works for them. and my ironing board is 54" long and upon closer inspection of the bb site the laths form a [_] sort of shape but the long ways kwim. so I'm guessing1@16"+2@aporx 4"+2@ 56"=136" total needed for each of the the BBs. the LBB would still need the 16" but a shorter length and less than the 4" at the end.so based on my ironing board I can do: 2@42" + 1@16" + 2@2" ... but based on the board sizes I'm better off going ???? well if ' then have to leave spaces in the railing and purchase bumpers of some sort... if 8' then I end up with 8" waste. hummmmm 2x2's do make a good hammering size for 4 yos to play with and they do make good blocks???? hummmm
so shopping list for 2BB and 1LBB
@ Low's/ Home Depot
1 piece of 4'x8' piece of plywood (1/2"...dh wants 3/4") cut #1 to 4x2 (cut 2' off length) cut #2 = 2@2x6 (cut in half the long way)
2-2"x2"x12' with the following cuts.
Board #1 = 2 @ 56", 2 @ 16" = 144"
Board #2 = 2 @ 56", 1 @ 16" + 4 @ 4" = 144"
1-2"x2"x8' = 2@ 42", 2 @ 2", with 8" left maybe have them cut them into 2" blocks for you??????
Wood Glue
Clamps (borrow if possible)
Deckscrews 1.5" long (per Bethan if deckscrews then no need for countersinking... confimation email in to her as I type)
Sewing Supply Place/your personal stash
towles or cotton quilt batting enough to make a padded surface for each of the boards
elastic enough to thread through casing.
I'm going to use muslin as my outer layer with a 2.5" ish overhang then cut off corners of fabric sew together to make a fitted top then sew in elastic casings, thread and secure elastic and you are good to go. ***please don't ask me to explain any better one this one I tried my best and the above is it*** I'm hoping if it doesn't make sence someone can traslate better than I can.
I don't know if I am going to secure the batting to the cover or leave it separate... it's going to depend on what I feel like at the time... for others I'd say that usage pattern would be a good deciding factor. if you are going to be moving it around a bunch then secure it if you are going to be leaving it up then maybe it doesn't need to be secure.
TAaaaa DAaaa
whew... I think I've covered it.
I could NOT have done this without SCARLET's above post!!!!!! And no Scarlet you are now off my ignore list

... for now lol